FULPOW

4-SIDE MOULDER

4-SIDE MOULDER

4-SIDE MOULDER

Model:

  • FMD-609T

OVERVIEW:

4-SIDE MOULDER

(TITANMAC SERIES)

Description

 

  • Designed and engineered to greatly upgrade moulding performance and operational convenience.

  • Boosting efficiency in 4-side moulding with feed speed up to 80 m/min, the Fullpower titanmac series 4-side moulder provides you significant and measurable productivity gains-no matter how complex your cut.

  • The new titanmac series 4-side moulder offer you faster, more profitable production on complicated profile.

  • The series of moulder features high feed speed of up to 80 m/min. 

  • Upon request, and extra high feed speed of up to 185 m/min is available.

  • Each spindle is driven individually by a powerful motor, making the machine ideal for heavy cutting. 

  • The entire machine is ruggedly constructed throughout to exhibit the highest stability in high speed machining.

  • The machine is equipped with a high performance plc controller for user – friendly operation.

WHAT YOU CAN EXPECT FROM FULLPOWER MOULDERS

 

  1. High productivity and high product quality.

  2. Quick and accurate setup.

  3. Minimum trouble; maximum dependability.

  4. Comprehensive technical service.

OUTSTANDING FEATURES

 

  • Ce models are available upon request.

  • 80 m/min high feed speed is standard.

  • 185 m/min extra high feed speed is available (optional).

  • Programmable controller provides added convenience in thickness and width setting.

  • Each spindle is conveniently adjusted from the front of the machine.

  • Exclusively designed separated adjustment of the vertical spindles and the support tables enables the tables to be positioned extremely close to the cutterheads for increased stability during cutting.

  • The full safety enclosure is manufactured from heavy gauge sheet metal, providing chip guard and dramatically reducing noise.

  • Strobe-free working light is also equipped.

  • Each spindle is driven by an individual motor, allowing for extra powerful moulding operation and easier control.

  • Multiple pneumatically loaded feed rollers can be easily set to provide the best feeding effect.

  • Table surfaces, guides, chip braker shoes and pressure plates are hard-chrome plated, featuring maximum wear resistance.

  • All manually adjusted parts and turning parts are housed in dry grease lubricated bearings without need of further lubrication.

  • An automatic lubricator delivers oil to the feed tables.

  • One-lpiece, heavy duty machine frame is specially heat treated to achieve maximum rigidity and stability.

  • The powered top and bottom outfeed rollers upgrade stability and smoothness of wood outfeed even for thin wood or smooth surface of wood.

  • The rollers maintain accurate parallelism even after long time operation.

  • Mechanical meters are provided for all head axes, pressure parts, chip breaker shoes and pressure plates of the top spindles.

  • Sectional chip breaker assembly is mounted in front of top spindle.

  • Powered vertical adjustment of the top spindle includes pc setworks and digital readouts.

  • The spindles and housings are manufactured from high quality alloy steel combined with 2 sets of ultra precision duplex bearings in each spindle.

  • The spindles are permanently grease lubricated.

  • All horizontal spindles are fitted with quick lock hydro-loc outboard bearings and cutterhead supports.

  • Built in straight and profile jointers provide accurate operation with extra fine finish.

THE HIGH SPEED MOULDER HELPS YOU STAY AHEAD

HIGH SPEED PRODUCTION

 

  • The Fullpower titanmac series is designed especially ideal for high production demands, that helps customer to dramatically increase throughput and create profits.

SUITABLE FOR LARGE AND SMALL LOT PRODUCTION

 

  • The Fullpower titanmac series will fully exhibit its high-capacit and high quality moulding operations. 

  • It’s a value-added machine that is ideal for both large and small batch production runs.

HIGH PRECISION SPINDLE

 

  • Each spindle is carefully assembled and runs in high quality bearings, making the machine suitable for heavy cutting and long time continuous running. 

  • The heavy duty spindles are dynamically balanced for extra smooth running.

VARIOUS SPINDLE DEPLOYMENTS

 

  • Fullpowertitanmac series 4-side moulder provides 5-10 spindles to select with various spindle deployments as desired. standard spindle deployments are shown as below for reference.

  • With titanmac series moulder, experience new levels of cutting speed and surface finish.

POWERFUL GEARBOX & MOTOR DRIVE

 

  • The feed rollers are driven by gearboxes and transmitted through universal shafts to achieve full power transmission. 

  • This results in smooth feeding effect at all times.

  • Heavy duty gears in the gearboxes feature no backlash and provide powerful and accurate feeding performance.

PNEUMATICALLY OPERATED LUBRICATOR

 

  • The pneumatically operated lubricator provides superior lubrication effect.

INFEED SAFETY

 

  • The infeed rollers running is controlled by a limit switch (anti double-up gate).

  • In case wood thickness is excessive or there is double up, the wood feed stops automatically for safety.

CONVENIENT SPINDLE ADJUSTMENT

 

  • All spindles are conveniently adjusted from the front of the machine. all adjustment points are desinged with the same height for convenient and quick adjustmenet.

OUTSTANDING PRESSURE MECHANISM DESIGN

 

  • Newly developed pressure mechanism that improves cutting stability.

PNEUMATICALLY LOADED SIDE AND PRESSURE SHOES

 

  • The special design of pnuematically loaded side and pressure shoes for the left spindle provides extremely stable pressure for high speed cutting operations.

  • Pneumatically loaded top pressure roller system in front of the right vertical spindle makes wood feed smooth.

SELF-ACTIVATED CLUTCH FOR FIRST TOP FEED ROLLER

 

  • The first feed roller is powered and equipped with a clutch, and rotates freely even with high speed infeed. 

  • This feature may avoid damage to the workpiece and machine, while ensuring smooth operation at high feed speed.

  • Double digital readouts for axis with setworks. 

  • Other axes have optional digital readouts & setworks.

INFEED TABLE & FENCE ADJUSTMENT

 

  • The infeed table and fence are adjusted conveniently from the front with led digital readouts.

AIT-5000/6  AUTOMATIC INFEED TABLE (OPTIONAL)

  • The automatic infeeding system is designed to dramatically increase productivity with less effort.

  • With the automatic infeeding system, wood is continuously fed at a fast pace.

  • Outstanding features included are: Powered top and bottom feed wheels, variable infeed  speed, air cylinders loaded feed wheels and more.

CONTROL SYSTEM

PROGRAMMABLE CONTRLLER EASY TO SET WIDTH & THICKNESS

 

  • By using the programmable controller, the width and thickness is easy to set.

  • The desired values of width and thickness can be preset and are displayed on an led digital readout.

  • The feed speed is controlled by a vfd inverter with led digital readout.

SMART CONTROL WITH TOUCH SCREEN (OPTIONAL)

 

  • Quick setup

  • Powerful function. Easy to lern and operate.

  • History and library of information.

  • Pattern/profile memory capacity is 500 or 100 patterns.

  • Setworks on any axis as desired.

  • All axes are fitted with ball screws and rotary encoder position feedback to provide optimal set control, resulting in better cutting quality.

  • Download from the measuring stand in grinding room to pc to upload to the smart control is available.

SPECIFICATION

FULPOW INDUSTRIAL CORP.,

Address:

7F-2, NO. 400, Sec. 1,Chang Ping Road,

Taichung 40652,Taiwan
TEL : +886 4 22439235

FAX : +886 4 22443829

E-Mail:fulpow@ms7.hinet.net